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Industrial Refrigeration

Controlling your cold chain from the farm to processing to DC to retail.

Cold Room

You need to ensure that your perishable products’ cold chain is maintained on your property to ensure the best quality and the longest shelf-life possible.

A General Cold Room maintains visual quality and nutritional value, increases shelf-life and improves the ultimate market value of fresh foods.

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Build and maintain General Cold Rooms for commercial, industrial, agricultural and retail customers.

General Cold Rooms are available in a different sizes according to customers. The Cooling Co offers its clients a choice of three technical configuration solutions:

1.The Standard General Cold Room Solution

2.The Comprehensive General Cold Room Solution

3.The Advanced General Cold Room Solution

Standard General Cold Room

The Cooling Co’s Standard General Cold Room solution offers a cost-effective technical configuration that provides supreme reliability for handling perishable products.

We have a range of add-ons to the Standard General Cold Room solution.

Comprehensive General Cold Room

The Cooling Co’s Comprehensive solution offers you a more sophisticated multiplex system with technology that not only ensures reliability but also increases efficiency.

An eLumac comprehensive control system, including software and controls with standard switch gear.

Advanced General Cold Room

The Advanced solution offers you a complete and highly integrated solution that provides reliability, efficiency and quality.

In other words, this solution gives you the peace of mind that comes from knowing your perishable products are under 24-hour monitoring, and should there be even a slight change in the environment The Cooling Co will be there to ensure you are not negatively affected.

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Freezer Room

A General Freezer Room allows you to store your frozen products for an extended period of time, enabling you to accumulate stock as and when necessary.

A General Freezer Room maintains the desired temperature for the specific goods, ensuring the quality and safety of the food is maintained throughout its storage time at your facility.

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At The Cooling Co, we pride ourselves on our ability to design, build and maintain general freezer rooms for the commercial, industrial and agricultural perishable produce industries.

We combine innovative technology, superior service and our years of experience to supply you with a General Freezer Room.

General Freezer Rooms are available in a different sizes according to customers.

Once the size of the facility has been determined, the technical specifications need to be clarified. The Cooling Co offers its clients a choice of three technical configuration solutions:

1. The Standard General Freezer Room Solution

2. The Comprehensive General Freezer Room Solution

3. The Advanced General Freezer Room Solution

Standard General Freezer Room

The Cooling Co’s Standard General Freezer Room offers a cost-effective technical configuration that provides supreme reliability for handling perishable products.

We have a range of add-ons to the Standard General Freezer Room solution.

Comprehensive General Freezer Room

The Cooling Co’s Comprehensive solution offers you a more sophisticated multiplex system with technology that not only ensures reliability but also increases efficiency.

An eLumac comprehensive control system, including software and controls with standard switch gear.

Advanced General Freezer Room

The Advanced solution offers you a complete and highly integrated solution that provides reliability, efficiency and quality.

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Blast Chillers Room

A Blast Chiller Room is used to rapidly cool perishable products to the desired temperature in the shortest possible time, reducing bacterial proliferation and dehydration.

To maintain food quality it is important to reduce any form of food deterioration by taking control of humidity, time and temperature.

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Installing a Blast Chiller Room will help you to achieve this by availing you of the correct chilling method.

Blast chillers also assist in extending the shelf-life of chilled products due to reduced activity of bacteria.

We combine our great service and years of experience to supply you with a blast chiller solution that provides quality, reliability and efficiency.

Blast Chiller Rooms are available in a different sizes according to customers:

  • Dimensions: 5x3x4m
  • Dimensions: 10x3x4m
  • Dimensions: 15x3x4m
  • A custom size to meet specific requirements

Once the size of the facility has been determined, the technical specifications need to be clarified. The Cooling Co offers its clients a choice of three technical configuration solutions:

1. The Standard Blast Chiller Room Solution

2. The Comprehensive Blast Chiller Room Solution

3. The Advanced Blast Chiller Room Solution

Standard Blast Chiller Room

The Cooling Co’s Standard Blast Chiller Room solution offers a cost effective technical configuration that provides supreme reliability for handling perishable products.

We also have a range of add-ons to the Standard Blast Chiller Room solution.

Comprehensive Blast Chiller Room

The Cooling Co’s Comprehensive solution offers you a more sophisticated multiplex system with technology that not only ensures reliability but also increases efficiency.

A comprehensive control system, including software and controls with standard switch gear.

Advanced Blast Chiller Room

The Advanced solution offers you a complete and highly integrated solution that provides reliability, efficiency and quality.

Advanced control system, including software and controls with smart wire switch gear and VSDs (variable speed drives).

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Blast Freezers Room

A Blast Freezer Room also called a flash freezer or shock freezer is used to rapidly freeze perishable products.

During the process of freezing food, any water molecules present within the food crystallise.

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By blast freezing food in a flash freezer, smaller crystals form.

At The Cooling Co, we pride ourselves on maintaining Blast Freezer Rooms for the commercial, industrial and agricultural perishable produce industries.

Blast Freezer Rooms are available in a different sizes according to customers:

  • Dimensions: 5x3x4m
  • Dimensions: 10x3x4m
  • Dimensions: 15x3x4m
  • A custom size to meet specific requirements

Once the size of the facility has been determined, the technical specifications need to be clarified. The Cooling Co offers its clients a choice of three technical configuration solutions:

1. The Standard Blast Freezer Room Solution

2. The Comprehensive Blast Freezer Room Solution

3. The Advanced Blast Freezer Room Solution

Standard Blast Freezer Room

The Cooling Co’s Standard Blast Freezer Room solution offers a cost-effective technical configuration that provides supreme reliability for handling perishable products.

We have a range of possible add-ons to the Standard Blast Freezer Room solution.

Comprehensive Blast Freezer Room

The Cooling Co’s Comprehensive solution offers you a more sophisticated multiplex system with technology that not only ensures reliability but also increases efficiency.

A comprehensive control system, including software and controls with standard switch gear.

Advanced Blast Freezer Room

The Advanced solution offers you a complete and highly integrated solution that provides reliability, efficiency and quality.

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Dispatch Area

One of the essential links in an effective cold chain is a refrigerated dispatch area equipped with airlocks that maintain perishable products at desired temperatures for distribution.

A Dispatch Area is the last point of contact your product has with your facility.

This Dispatch Area, therefore, needs to ensure that any food going out is kept at its desired temperature to prevent any unwanted spoilage such as increased metabolic activity, which may reduce product quality and shelf life.

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Once the size of the facility has been determined, the technical specifications need to be clarified. The Cooling Co offers its clients a choice of three technical configuration solutions:

1. The Standard Dispatch Area Solution

2. The Comprehensive Dispatch Area Solution

3. The Advanced Dispatch Area Solution

Standard Dispatch Area Solution

A cost-effective technical configuration of the Dispatch Area that offers you supreme reliability in products and services.

We have a range of add-ons to the Standard Dispatch Area solution, Power analyser with command control and more.

Comprehensive Dispatch Area Solution

The Comprehensive solution offers you a more sophisticated multiplex system with capacity control facilities that not only ensures reliability but also increases efficiency. A comprehensive control system (builder’s package), including The Cooling Co software and controls with standard control gear and standard switch gear Power analyser with command control.

Advanced Dispatch Area Solution

The Advanced solution offers you a complete and highly integrated solution that provides reliability, efficiency and quality; in other words, this solutions gives you the peace of mind that comes from knowing your perishable products are under 24-hour monitoring.

The e-Lumac advanced control system, including The Cooling Co software and controls with smart wire switch gear and VSD (variable speed drive) Power analyser with command control.

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Pre-cooling Rooms

This heat can be detrimental to the quality of fresh produce and needs to be removed from the product as soon as possible through a pre-cooling process.

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The Cooling Co offers its clients a choice of three technical configuration solutions:

1. The Standard Pre-Cooling Room Solution

2. The Comprehensive Pre-Cooling Room Solution

3. The Advanced Pre-Cooling Room Solution

Standard Pre-Cooling Room

The Cooling Co’s Standard Pre-Cooling Room solution offers a cost-effective technical configuration that provides supreme reliability for handling perishable products.

We have a range of possible add-ons to the Standard Pre-Cooling Room solution. The Cooling Co’s Comprehensive solution offers you a more sophisticated multiplex system with technology that not only ensures reliability but also increases efficiency.

A comprehensive control system, including software and controls with standard switch gear.

Advanced Pre-Cooling Room

The Advanced solution offers you a complete and highly integrated solution that provides reliability, efficiency and quality.

An automated evaporative cooling system with an evaporative condenser to provide a two-stage cooling Advanced control system, including software and controls with smart wire switch gear and VSDs (variable speed drives).

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Forced Cooling Rooms

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De-greening Rooms

The external colour of citrus is what sells that fruit; oranges and soft citrus fruit should be orange.

When buying citrus the public inevitably associate a green skin colour with immaturity, even though the external colour of the fruit has little to do with the ripeness of the actual fruit inside.

A Degreening Room provides citrus producers with the tools to get citrus with a colour break status to the correct colour palette within 72 hours of picking.

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A degreening facility can also be used as a holding room that keeps pre-cooled perishable products at the desired temperature, to a minimum of 4 C.

A degreening facility requires a minimum of three rooms to achieve optimum results.

Once the size of the facility has been determined, the technical specifications need to be clarified. The Cooling Co offers a choice of three technical configuration solutions:

1. The Standard Degreening Room Solution

2. The Comprehensive Degreening Room Solution

3. The Advanced Degreening Room Solution

Standard Degreening Room

The Cooling Co’s Standard Degreening Room solution offers a cost-effective technical configuration providing supreme reliability for handling perishable products.

We have a range of add-ons to the Standard Degreening Room solution.

Comprehensive Degreening Room

The Cooling Co’s Comprehensive solution offers you a more sophisticated multiplex system with technology that not only ensures reliability but also increases efficiency.

A high-pressure RH (relative humidity) system with automated natural gas system Comprehensive control system, including software and controls with standard switch gear

Advanced Degreening Room

The Advanced option offers you a complete and highly integrated solution that provides reliability, efficiency and quality.

A multiplex system with capacity control and evaporative condenser Advanced control system, including software and controls with smart wire switch gear and VSDs.

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Ripening Rooms

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Multi-purpose Rooms

The investment in a cold chain can be significant, which is why The Cooling Co supplies a Multipurpose Room for perishable products that utilise your available space and is maximised for optimum flexibility and productivity.

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The Cooling Co Multipurpose Room provides you with the functionality of cold storage, forced-cooling and degreening in one room while maintaining quality, reliability and efficiency.

Multipurpose Rooms are exactly that, multi purpose. These multipurpose rooms can be used in any of the following four ways:

1. As a holding room that keeps pre-cooled perishable products at the desired temperature to a minimum of -1 C in order to maintain fruit quality and storage life span before export.

2. As a forced cooling room that force cools perishable products in pallets from 26 C to a minimum of 1 C in 24 hours for grapes and 12 hours for citrus, maintaining fruit quality immediately post-harvest.

3. As a degreening room for citrus fruit that assists in the timeous colour change of citrus with a colour break status to the desired colour palette in 72 hours. Please remember, you can’t degreen green fruit.

4. As a cold sterilisation area for perishable products. The design is compliant with the cold sterilisation protocol administered by the PPECB (Perishable Product Export Control Board) for the forced-cooling phase of the cold sterilisation process.

The design is compliant with the cold sterilisation protocol administered by the PPECB (Perishable Product Export Control Board) for the forced-cooling phase of the cold sterilisation process.

A multipurpose facility requires a minimum of three rooms to achieve optimum results.

Once the size of the facility has been determined, the technical specifications need to be clarified. The Cooling Co offers a choice of three technical configuration solutions:

1. The Standard Multipurpose Room Solution

2. The Comprehensive Multipurpose Room Solution

3. The Advanced Multipurpose Room Solution

Standard Multipurpose Room

Standard Multipurpose Room solution offers you a cost-effective technical configuration that provides supreme reliability for the handling of your perishable products.

Comprehensive Multipurpose Room

The Cooling Co’s Comprehensive solution offers you a more sophisticated multiplex system with technology that not only ensures reliability but also increases efficiency.

Comprehensive control system, including software and controls with standard switch gear

Advanced Multipurpose Room

The Advanced solution offers you a complete and highly integrated solution that provides reliability, efficiency and quality.

In other words, this solution gives you the peace of mind that comes from knowing your perishable products are under 24-hour monitoring.

A multiplex system with capacity control and evaporative condenser Advanced control system, including software and controls with smart wire switch gear and VSDs (variable speed drives) Steri-cold controls are available for the Advanced solution.

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Processing Packaging Area

Temperature control of processing areas to ensure product quality.

Temperature has a significant effect on the rate of metabolism of a product: when the temperature rises, so too does its rate of metabolism, which results in reduced quality and a shorter product lifespan.

Processing or Packing Areas will typically fall into the “colder” part of the chain since it is here that perishable products are packed into boxes or crates and loaded onto pallets.

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Many resources are poured into the correct temperature management of fresh produce after harvest or slaughter to maintain the best possible product.

To preserve this quality you need to ensure that your fresh produce is also packed in the correct manner, at the right temperature.

You can take control of the temperature in your processing facility with a The Cooling Co Processing Area solution that uses innovative technology to maintain the temperature within the limits appropriate for the product with which you are working.

Once the size of the facility has been determined, the technical specifications need to be clarified. The Cooling Co offers its clients a choice of three technical configuration solutions:

1. The Standard Processing Area Solution

2. The Comprehensive Processing Area Solution

3. The Advanced Processing Area Solution

Standard Processing Area

The Cooling Co’s Standard Processing Area solution offers a cost-effective technical configuration that provides supreme reliability for handling perishable products.

We have a range of add-ons to the Processing Area solution.

Comprehensive Processing Area

The Cooling Co’s Comprehensive solution offers you a sophisticated multiplex system with technology that not only ensures reliability but also increases efficiency.

A comprehensive control system, including software and controls with standard switch gear.

Advanced Processing Area

The Advanced option offers you a complete and highly integrated solution that provides reliability, efficiency and quality.

A multiplex system with capacity control and evaporative condenser Advanced control system, including software and controls with smart wire switch gear and VSDs (variable speed drives).

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